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VB and the development of wizards / Re: Any new WIZARD ideas to work on ???
« on: October 19, 2012, 04:44:27 PM »
Dan a thought about multipass is to make the Root radius a variable starting with it being the same as the MAJOR diameter then do each complete pass based on that depth then lower the Radius value a step and repeat. That is basically how I had planned to do it. It ADDS a lot more LOOPS BUT it should not cut air either.
CAM lobe as in engine camshafts are a beast math wise. You have a nonconcentric lobe and a ROUND gringing wheel that wears as it goes. The point of contact to calculate depth of cut is a huge variable based on lobe rotation vs wheel diam. Basically is is a forever changing variable that you have to account for.
The big boys do it differently as they do it as a Live axis that Follows the contour mathematicaly like a C axis on the lathe as a live axis GEARED to the rotation of the spindle. EMC2 can do this but not mach3 as of yet.
I have the math here BUT not the brains to make it work ON THE FLY in mach3, YET.
Another tuffy is a crank grinder easier than a LOBEas the shape is consistant but the variable is that the cut axis dips below the Zero point of the axis and the mat has has to invert.
I cheat and use a special POST in sheetcam to do the path then use the Scale trick to cut the lobes also each lobe path loop alternates with another to help keep heat out of the lobe. AND it generates a HUGE Gcode file. AN eight cylinder cam will generate well over a MILLION lines of code in mach3.
Been there done that one already(;-) , (;-) TP
CAM lobe as in engine camshafts are a beast math wise. You have a nonconcentric lobe and a ROUND gringing wheel that wears as it goes. The point of contact to calculate depth of cut is a huge variable based on lobe rotation vs wheel diam. Basically is is a forever changing variable that you have to account for.
The big boys do it differently as they do it as a Live axis that Follows the contour mathematicaly like a C axis on the lathe as a live axis GEARED to the rotation of the spindle. EMC2 can do this but not mach3 as of yet.
I have the math here BUT not the brains to make it work ON THE FLY in mach3, YET.
Another tuffy is a crank grinder easier than a LOBEas the shape is consistant but the variable is that the cut axis dips below the Zero point of the axis and the mat has has to invert.
I cheat and use a special POST in sheetcam to do the path then use the Scale trick to cut the lobes also each lobe path loop alternates with another to help keep heat out of the lobe. AND it generates a HUGE Gcode file. AN eight cylinder cam will generate well over a MILLION lines of code in mach3.
Been there done that one already(;-) , (;-) TP