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Messages - RICH

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5781
FAQs / Re: Homing my lathe, please help
« on: September 08, 2009, 02:46:19 PM »
Mikey,
Are you still trying to set up a lathe which dosn't have swithes to go back to a home position?

RICH

5782
General Mach Discussion / Re: 1st MDF
« on: September 08, 2009, 09:25:50 AM »
Nicolas,
Bring your router down such that the tool just touchs the top of the piece. That is Z=0.
In the Layers Tab menu where you set the cutting parameters, set the rapid height to say 1.0 ( LC defaults to this value, the Cut Start at 0.0 and the Cut Depth at MINUS -0.1.
 
The machine rapids at 1.0 above the work piece, it stops at some location, it then goes down to 0.0 where it thinks the cutting is starting, it then continues .1 below the surface into the material.

Make sure that you are putting the -.1 value in the  Cut Depth box and that you hit the enter key on the keyboard.
You should see -.1 in the Cut depth box. Click Set All Layers button as this sets those cutting paramters for all the enabled layers.

Look at the screen display and you should see that the tool is cutting below Z=0. After posting to Mach,and your now in Mach, make sure you reference the axis. Referencing the Z will set Z=0 in Mach. Look at the display in Mach and just go down through the code line by line and you will see all the moves.
  
Just echoing what has already been posted,
RICH          

5783
General Mach Discussion / Re: G76 Threading Depth of Thread - M8x1.25
« on: September 08, 2009, 08:58:58 AM »
FWIW,
I always go to get the correct pitch diameter. If the tool has a radius it's accounted for.
So i back the tool away from the max diameter. So if the max allowable diameter was 8mm  and the tool had a radius of 0.1mm then i would set the tool back from the 8mm ( as if it was a true sharp V ground tool). The max cut depth then would be 0.866P. Doesn't matter what the actual piece od is since if all goes well ( ie; the lathe has the mechanical abillity and the cutting was actual ) the pitch diameter will be correct.  Any deviation from the pitch diameter is due to mechanical or the actual cutting differences of material.

RICH

5784
Hey Steve,
Nice job. That's what i call progress.  ;)
RICH

5785
Share Your GCode / Re: G code needed
« on: September 06, 2009, 08:17:00 PM »
You will need to have a program convert your DXF file to Gcode for use by Mach. Programs such as Lazycam which comes with Mach or others will do that. You can't directly import and convert a dxf file in Mach 3.
All of the conversion programs or CAM are not just plug and play. There will be a learning curve to use them.
RICH

5786
G-Code, CAD, and CAM discussions / Re: Chains and entities question
« on: September 06, 2009, 02:50:04 PM »
Bill,
Good thought but ........
Carefull on the "backploting" into LC. If the file is generated from LC and posted into Mach and then returned to LC it may go well. If a file is not originated from LC, you open a Gcode file in Mach and the bring back into LC things can get very screwy. Certainly worth the try.

Page 14 of the manual, "Load current Mach3 File"  definition / remark.
Just a comment so folks don't think you can backplot with great success.

Bill, how about an older version of like Mach2 which inported DXF's? Don't have one installed but may be a free
fix. Worth a try!

Dave........we all have an open mind here, so if you think of something ,post.

RICH

5787
G-Code, CAD, and CAM discussions / Re: Chains and entities question
« on: September 06, 2009, 12:51:48 PM »
Steve,
Now you got it.  ;)
You need to do a layout, just add the pathing ( because its easy ), and in this case / your project, it's actualy eaisier and you get exactly what you want without fidling around trying to get LC  ( or some other CAM program ) to generate the pathing. DO NOT RELAYER as LC will redo all your layering based on what it thinks the machining order / optimal pathing should be.

LC is just an importer! When you try and use offsets or whatever you are just tricking the program to get what you could have just drawn in CAD. Not the norm but very effective in use.
RICH

5788
Show"N"Tell ( Your Machines) / Re: CNC CONVERSION - 6" ATLAS LATHE
« on: September 06, 2009, 12:38:58 PM »
X AXIS BEARINGS AND BALL SCREW NUT

Two bearings will be provided for the X axis taking axial thrust loads and eliminating play.
Figure 27 shows one side mounted after a drawing layout was made. The ball screw and nut was centered and made parallel to the cross slide as shown in figure 28. Dimensions are taken and used to design the ball screw holding nut. The internal threads were done manually on the lathe as a tight fitting metric thread was deisired. The ball body nut is actually used to check the thread and also used to form the thread.  Figure 29 and 30 show the fitting of the ball screw nut. Three set screws will keep the holding nut from turning. Figure 31 and 32 shows the finished holding nut relative to the carriage and it’s slide. Figure 33 is just a tapping holder which I made and use for small taps. The tap is held in the holder, internal bearings provide for nice finger “feel” of the tapping and allow the holder to be held by the chuck. Works like a charm and worth making as I have never broke a small tap yet ( even 0-80 or more ). Next steps will be to make up the other bearing block and mounting of the stepper motor to the carriage.
Oh well, more layout to be done.

RICH

5789
G-Code, CAD, and CAM discussions / Re: Chains and entities question
« on: September 06, 2009, 10:42:45 AM »
The file imports into AutoCAd ver 2000 and up, bombs in old microstation versions, is ok in the newer microstation versions like V8.
RICH

5790
G-Code, CAD, and CAM discussions / Re: Chains and entities question
« on: September 06, 2009, 10:33:34 AM »
Steve,

DXF IMPORTING - I was able to import your dxf files into CAD, but, there can be problems with DXF
files. Here is the problem, kind of, the way i understand it. As programs have matured, say 3d was added and thus, the dxf file content also changed to suite to contain that additional info.Version 12
DXF dosn't contain all or a lot of info and represents data differently. ( i have a write up on dxf files in
the LazyTurn manual as an appendix. SO the info from the providing program can't be read correctly
by the recieving program during the import. You will find that if you try to import your dxf files by an
old program that it may or will bomb. Newer programs will import it but you'll get error messages.

So LC's importer is lacking and the newer creating program has some undesirable things in it also.

But what is a person to do if his dxf don't import, well............i don't have a simple answer!
As a suggestion you may want to try some free CAD programs and see if they will import and
export your files appropriately for use. You may want to ask Alibre what they recomend. Changing
the dxf file exporting is a book in itself and frankly even advanced folks can have trouble, if there are
even ways to change the exporting.
------------------------------
"Are you saying I can define my own tool path somehow without using the pocket and offset tabs?"

Exactly. You can just draw lines, arcs, or whatever in your CAD drawing and then define the cut
parameters for them, your basicaly doing the pathing and LC is just writing the Gode for them.
I think the only place i talked about this in the manual was in the lathe tutorial "EXTRA LINES".
This can come in handy since sometimes, for what ever reason ( including some high end
programs) you just can't get an area to pocket. It's 99% and what do you do for that 1%, easier to
draw a few lines then spend hours fooling with the program! The higher end programs provide you
CAD, and if something bombs on inport, well they send you over to the cad sections so you pick
and choose what you want to do. That is what i did in my drawings for the air cleaner. It is easier to
just draw the paths and have LC generate the code for them. LC generates code for only the stuff
that is "enabled" allowing you to pick and choose machining operations.
-----------------------------------
"How would i go about doing that. Would i click on those entities and create a tool path next to
those?" YES

Think in terms of machining steps. How will this piece be machined? In what order? And then
create your drawing appropriately by having those entities / chains / pathing on their own layers.
You will know each via the project information at a glance.
For example:
1.Using a .016" cutter you would have a chain for the inside boarder on it's owne layer, select only    that layer, turn off / unenable all the other layers, define the cut paramters for that layer (  would   be based on the tool you will use for that machining operation ( say machine down to a .016"  
depth). Post code and machine it.

 The air cleaner has a inside boader. So if you use a .016" dia ball mill the offset would be .008".
 Well you  can create an offset for it in LC...or ....heck in cad do the pathing for it and it's already on
its onwe layer. You don't want to do this in general, but, for some stuff it may be easier, at times.
2. Now you would machine all the paths that make up the "ribs"/ scalloped areas, Each of those
    cuts, start and end in the inside boarder.  That will leave little dots from the ball mill and you may
    not want to see them from an asthetic point of view.
3. After seeing how 1 & 2 actualy machined, you may want to remachine the inside boarder but this
time increase the cut depth by a smalll amount. say .018 which wil remove the marks and look    

clean.

So you have a layer which represents a machining step, you simple tell LC the cut paramters for

that step, post and machine.

RICH

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