Took me a while to get my head round your pics at first but then I realized (I think) you've rotated the parts in your pics anti-clockwise by 90 degrees!!! (Your start/end from your code is top-right but in your pics it looks like it's top-left!
The second one I turned the CV distance on and set it to 25 units (whatever a unit is , I dunno).
This is saying it can start rounding when you're within 25 inches (your units) of the corner. Your whole hole is only a couple of inches so your ALLWAYS within 25 inches so this setting is going to have no effect at all. I'd suggest you try a CV distance of 0.25 and work down to 0.125 or so - that sort of range.
The third I slowed it to 238IPM. Still no difference.
Well I wouldn't say NO difference. It's slightly better but I agree still no good. Again your CV distance of 25 inches is going to have no effect. BTW - are your X and Y axis vel and accel the same? The rounding doesn't look symetrical.
The last one I checked off the "stopCV ON >0". The results were way better, and something I could live with. It's only thin material that will be an issue anyways.
The machine didn't seem to run any harder than normal.
Stop CV on > 0 is turning OFF CV - you're effectively cutting Exact Stop. If your happy with this then OK but I'd take this as a clue to trying CV feed starting at say around 50%. Of course if you get down to just a few % your effectively turning OFF CV again.
We must be running different versions(;-) I'll go back to drinking coffe now.
Yeah - but what's in the coffee Tel?
A vid for our viewing pleasure.
http://www.youtube.com/watch?v=aXEFGmkqvQs&feature=player_embedded