Hello Gaston,
> > Neither the camera nor the lens should be pointed straight down. The camera and the lens need
> > to be pointed 90 degrees apart.
> > I have chosen to have the laser 30 degrees CW from the Z axis and the camera 60
> > degrees CCW from the Z axis.
> As the same setup is used both for calibration and measurement why 90 deg be so important?
> I see that the amplitude of the deviation would be maximized with 90 deg but as I understand
> it the results would not be more valid.
If you were using a pinhole camera the geometry would not matter.
However, when you use a conventional camera with a lens which is parallel to the detector,
the optimal layout is with the object also parallel to the lens and the detector.
With the object (i.e. the laser plane) at 45 degrees to the camera lens, the image of the laser plane will NOT be parallel to the lens and therefore will not be superimposed on the detector. That means that you cannot get the entire laser plane in focus. That will hurt your accuracy.
The smaller your field of view the more of a problem you will have if the laser plane is not parallel to the lens and detector planes. It is possible that the accuracy using a 70 degree FOV is so bad already that the angle the camera makes with the laser does not make much difference.
There is a way to point the laser straight down the Z axis and set the camera at an oblique angle smaller than 90 degrees but this requires that the detector be mounted separately from the lens so that the detector can be tilted at the appropriate angle in accordance with the Scheimpflug condition.
For more detail on the normal arrangement and the Scheimpflug arrangement please read some of my posts in other threads in the Video Probing forum.
Tom Hubin
thubin@earthlink.net