Mechanical corrections from software

[hunserv]

Hello,

The recent days I was wondering about a few features which have been mentioned earlier, but I do not know if it is possible to realize them.

Background story:
I have a High speed CNC machine with precision linear guides and ballscrew, integrated cooling for thermal stability, etc... However, this is not new.
Screws are renewed, accuracy is as it is... (Not the highest grade)
Linear guides are OK, but it had once a crash, and by measuring axis perpendicularity, at one point one axis has a small bend at a certain range.

I'd like to get some answers on 2 of them:

1. Screw mapping.
How is it nowadays? How well does it work?
Can I do the followings:
I mount an accurate measuring device on the axis, and go through the whole range of the axis. By comparing actaul and theoretical positions, and making a deailed screw map for each axis fore each "step" I could make it more accurate without mounting expensive glass scales...

2. Axis "linearization"
This one is for the bent axis...
Solution 1:  I change the wrong axis's components (quite expensive solution)
Solution 2: make comepnsation from software... Is it possible to somehow do this?
e.g give offset values for axis X when axis Y is at the range of 200-300... even different at different Z levels...
The offset equation is quite easy to define, I can make measurements to know the exact amount of deflections...
If Mach keeps track of absolute positions, then it should not be too difficult, no?

Thanks in advance!

[Dan13]

As far as I know, screw mapping in Mach3 should work fine. Never heard of any issues reported regarding it. So this one should be no problem if you say you can make the measurements. BTW, I am very interested how you can make the precise measurements for the whole axis range without a glass scale. I think it will be very time consuming to do the measurement without a glass scale and some kind of auto position feedback.

Regarding your second question, I am not sure how to do it...

Daniel

[ger21]

Try using the axis formulas to correct for the linearisation. I've done it with an out of square gantry and it worked fine.

[hunserv]

Dan, I`d do the measurements with a borrowed glass scale... Or borrow an interferometer or whatever from a tech. university nearby whatever, measuring it once would cost me far less than buying one single scale (and for 3 axis I`d need 3)

No reports on screw mapping might be due to noone is using it?
Whatever, then when time comes I will try it, and give report if I find problems. (but before the measurements I should make some dummy trials to see how it works for real)

Ger, thanks for the hint, I`ll have a look at that!
 

[Dan13]

Dan, I`d do the measurements with a borrowed glass scale... Or borrow an interferometer or whatever from a tech. university nearby whatever, measuring it once would cost me far less than buying one single scale (and for 3 axis I`d need 3)

Unless you have good home switches and don't move them under any circumstances or find another way of tying the measurement to the ballscrew, you might need to borrow the glass scale again

No reports on screw mapping might be due to noone is using it?
 

I think it was on the other Mach group that I saw posts from guys who were (successfully?) using screw mapping with Mach3

[hunserv]

Well, the machine I want to use it with has industrial home + limit switches, plus index on the servos, so that would be not an issue, if service, or maintenance is needed (e.g. on bearings) I am aware that re-measurement might be needed...